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42    <img class="entry-head__image pixelated" src="/blog/post-processing-3d-prints/post-processing-icon.gif" itemprop="image" alt="An icon representing a smoothed 3D printed surface" width="44" height="64">
43    <h1 class="entry-head__headline" itemprop="headline">Post-processing 3D printed parts</h1>
44    <p class="entry-head__details"><time itemprop="dateCreated" datetime="2020-11-29">November 29, 2020</time> by <a href="/" itemprop="author">Leandro Linares</a></p>
45    <meta itemprop="description" content="I glued, smoothed, and painted this 3D printed Tesla Roadster 1/8 scale model.">
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49    <img src="/blog/post-processing-3d-prints/hero.jpg" alt="A finished scale model of a Tesla Roadster"/>
50
51    <p>3D printed parts are often rough and uneven, and I found the perfect project <strong>to learn as much as possible about how to post-process them</strong>.</p>
52
53    <p>
53I chose the new version of the Tesla Roadster and found two 3D printable models:</p>
54
55    <ol>
56      <li><a href="https://www.thingiverse.com/thing:3584042" target="_blank" rel="noopener">Roadster by Shadowcraft_Designs on Thingiverse</a></li>
57      <li><a href="https://cults3d.com/en/3d-model/art/tesla-roadster-2020-3d-model-for-3d-printing-stl-files" target="_blank" rel="noopener">Roadster by SIM3D_ on Cults3D</a></li>
58    </ol>
59
60    <p>While the first one is free, <strong>it lacks details</strong> like the form of the front lights, the softness of the angles of the car, the rims, among others.</p>
61
62    <p>The second one is paid and <strong>was not made to be printed</strong>, but it has every little detail of the original car.</p>
63
64    <p><strong>Both are perfect models and both have some cons, but because I wanted to print the car as big as possible, I went with the one with more details.</strong></p>
65
66    <h2 id="part-1">Glue</h2>
67
68    <p>The first step of building it was <strong>bonding all the 3D printed parts together</strong>.</p>
69
70    <lite-youtube videoid="zVc5Vs85uWw" style="background-image: url('https://i.ytimg.com/vi/zVc5Vs85uWw/maxresdefault.jpg');">
71      <a href="https://youtube.com/watch?v=zVc5Vs85uWw" class="lyt-playbtn" title="Play Video">
72        <span class="lyt-visually-hidden">Play Video: Gluing a 3D Printed TESLA ROADSTER</span>
73      </a>
74    </lite-youtube>
75
76    <p>I used aggressive <strong>60-grit sandpaper</strong> to prepare the surface and <strong>fast-dry epoxy glue with a hardener</strong> to join the parts. Then I cleaned up the excess of glue using <strong>isopropyl alcohol (IPA)</strong> to prepare the car for the next step.</p>
77
78    <p><strong>Materials (with affiliate links):</strong></p>
79
80    <ul>
81      <li><a href="https://amzn.to/33gAEpq" target="_blank" rel="noopener">60-grit sandpaper</a></li>
82      <li><a href="https://amzn.to/3jjeybF" target="_blank" rel="noopener">2 part epoxy glue</a></li>
83      <li><a href="https://amzn.to/36pxDoK" target="_blank" rel="noopener">Isopropyl Alcohol (IPA)</a></li>
84      <li>Filament: Prusament PLA in Galaxy Black, Azure Blue, and Lipstick Red.</li>
85    </ul>
86
87    <h2 id="part-2">Sanding and Puttying</h2>
88
89    <p>Preparing a 3D printed model to paint is a very long process. I sanded it using <strong>5 different grits progressively</strong> and then repeated the process after applying <strong>glazing and spray putty</strong>.</p>
90
91    <lite-youtube videoid="opyK8X4zyV4" style="background-image: url('https://i.ytimg.com/vi/opyK8X4zyV4/maxresdefault.jpg');">
92      <a href="https://youtube.com/watch?v=opyK8X4zyV4" class="lyt-playbtn" title="Play Video">
93        <span class="lyt-visually-hidden">Play Video: Sanding a 3D Printed TESLA ROADSTER</span>
94      </a>
95    </lite-youtube>
96
97    <p><strong>Materials (with affiliate links):</strong></p>
98
99    <ul>
100      <li><a href="https://amzn.to/33iOqrO" target="_blank" rel="noopener">80, 120, 240, 400, and 1000 grit sandpaper</a></li>
101      <li><a href="https://amzn.to/3jlQKnj" target="_blank" rel="noopener">Glazing putty (Bondo)</a></li>
102      <li><a href="https://amzn.to/33gCKWk" target="_blank" rel="noopener">Spray putty</a></li>
103    </ul>
104
105    <p><strong>Process:</strong></p>
106
107    <ol>
108      <li>Dry sand using <strong>80, 120, and 240 grit sandpaper</strong>.</li>
109      <li>Wet sand using <strong>400 and 1000 grit sandpaper</strong>.</li>
110      <li>Apply <strong>glazing putty (Bondo)</strong> to the most uneven parts.</li>
111      <li>Wet sand again using <strong>400 and 1000 grit sandpapers</strong>.</li>
112      <li>Apply <strong>spray putty, wet sanding with 1000 grit sandpaper</strong> between coats.</li>
113    </ol>
114
115    <h2 id="part-3">Painting</h2>
116
117    <p>Although I thought it was gonna be a quick project, <strong>it took me months to finish</strong>.</p>
118
119    <lite-youtube videoid="pg29m_UMMhU" style="background-image: url('https://i.ytimg.com/vi/pg29m_UMMhU/maxresdefault.jpg');">
120      <a href="https://youtube.com/watch?v=pg29m_UMMhU" class="lyt-playbtn" title="Play Video">
121        <span class="lyt-visually-hidden">Play Video: Spray Painting a 3D Printed TESLA ROADSTER</span>
122      </a>
123    </lite-youtube>
124
125    <p>
125I spray painted it with <strong>two coats of white primer</strong>. Then, I applied <strong>3 coats of metallic red</strong> and immediately sprayed the <strong>2-layers clear coat</strong>.</p>
126
127    <p>The windows were painted with <strong>glossy black and a clear coat as well to get more shine</strong>. The bottom of the car and some details were <strong>painted by hand with matte black</strong>. Everything was put together with super glue.</p>
128
129    <p><strong>Materials (with affiliate links):</strong></p>
130
131    <ul>
132      <li><a href="https://amzn.to/3noGrAG" target="_blank" rel="noopener">White primer</a></li>
133      <li>Metallic red: Dupli-Color Auto Color code 50-0170</li>
134      <li><a href="https://amzn.to/35scedH" target="_blank" rel="noopener">Red paint for calipers</a></li>
135      <li>Clear coat: 2-Layer Clear Varnish Automotive Spray Paint</li>
136      <li><a href="https://amzn.to/35xoKZE" target="_blank" rel="noopener">Super Glue</a></li>
137    </ul>
138
139    <h2>Conclusion</h2>
140
141    <p>The main purpose of this print was to <strong>learn to post-process 3D printed parts, but it evolved to also understand the constraints of printing a 3D model that was not created to be printed</strong>.</p>
142
143    <p>Although this is an extremely <strong>high-quality and beautiful 3D model, it needs extra work to be 3D printable</strong>. For example, all the windows and lights were <strong>printed 1% to 5% smaller than the originally intended size because otherwise, they don't fit</strong>.</p>
144
145    <p><strong>The parts needed a gutter between them, and these were exact to the millimeter</strong> which is not accurate on physical objects. The same with the wheels and brakes: I drilled the holes to be <strong>1mm wider to fit everything together</strong>.</p>
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