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8306C26.5494 17 27.093 16.8869 27.5967 16.6676C28.1005 16.4483 28.5537 16.1276 28.9281 15.7254C29.3024 15.3233 29.5899 14.8483 29.7726 14.3302C29.9553 13.812 30.0293 13.2618 29.99 12.7137ZM19 19H5.03375C4.77525 18.9959 4.52481 19.09 4.33296 19.2633C4.14111 19.4366 4.02212 19.6762 4 19.9337C3.99092 20.0705 4.01006 20.2077 4.05623 20.3368C4.1024 20.4659 4.17462 20.5841 4.2684 20.6841C4.36218 20.7841 4.47552 20.8637 4.60137 20.9181C4.72723 20.9724 4.86291 21.0003 5 21H17.9662C18.2243 20.9965 18.4741 21.0909 18.6655 21.2641C18.8568 21.4374 18.9754 21.6766 18.9975 21.9337C19.0066 22.0705 18.9874 22.2077 18.9413 22.3368C18.8951 22.4659 18.8229 22.5841 18.7291 22.6841C18.6353 22.7841 18.522 22.8637 18.3961 22.9181C18.2703 22.9724 18.1346 23.0003 17.9975 23H15.5363C15.464 22.9992 15.3925 23.0141 15.3266 23.0437C15.2606 23.0732 15.2019 23.1167 15.1544 23.1711C15.1069 23.2255 15.0717 23.2895 15.0513 23.3588C15.0309 23.4281 15.0258 23.501 15.0363 23.5725C15.146 24.3311 15.4713 25.0422 15.9735 25.6211C16.4758 26.2001 17.1338 26.6226 17.8693 26.8383C18.6048 27.054 19.3868 27.0539 20.1222 26.8379C20.8576 26.6219 21.5155 26.1992 22.0175 25.6201C22.5196 25.0409 22.8447 24.3297 22.9541 23.5711C23.0635 22.8125 22.9527 22.0384 22.6348 21.341C22.3169 20.6435 21.8053 20.0521 21.1609 19.6371C20.5165 19.2221 19.7665 19.0009 19 19Z" fill="white"/> 831</svg></div><div class="dropdown-link">Renewables</div></a><a href="/industries/e-mobility" class="dropdown-link_block w-inline-block"><div class="svg-embed w-embed"><svg width="32" height="32" viewBox="0 0 32 32" fill="none" xmlns="http://www.w3.org/2000/svg"> 832<path fill-rule="evenodd" clip-rule="evenodd" d="M28.65 14H30C30.2652 14 30.5196 14.1054 30.7071 14.2929C30.8946 14.4804 31 14.7348 31 15C31 15.2652 30.8946 15.5196 30.7071 15.7071C30.5196 15.8946 30.2652 16 30 16H29V26C29 26.5304 28.7893 27.0391 28.4142 27.4142C28.0391 27.7893 27.5304 28 27 28H24C23.4696 28 22.9609 27.7893 22.5858 27.4142C22.2107 27.0391 22 26.5304 22 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874<script> 875document.addEventListener("DOMContentLoaded", function() { 876 const elementsWithRedirect = document.querySelectorAll('.service-tabs [redirect]'); 877 878 elementsWithRedirect.forEach(function(element) { 879 const redirectValue = element.getAttribute('redirect'); 880 881 element.addEventListener('click', function() { 882 const redirectUrl = window.location.origin + redirectValue 883 window.location.href = redirectUrl; 884 }); 885 }); 886}); 887 888</script>
888 889 890<style> 891 @media screen and (max-width: 1200px) { 892 .service-tabs { 893 flex-direction: column; 894 justify-content: center; 895 align-items:center; 896 } 897 } 898</style></div></div><main class="main-wrapper"><section class="section-blog_post"><div class="padding-global padding-section-small"><div class="container-large"><div class="blog_post-wrapper"><h1 class="heading-style-h2 text-color-black">Case Study: Boosting PCBA Functional Testing Through Precision Alignment</h1><div class="blog_body-wrapper"><img src="https://cdn.prod.website-files.com/6a2022c1eb52d7a88be192dd/6a2022c1eb52d7a88be196d7_new.jpg" loading="lazy" alt="" sizes="100vw" srcset="https://cdn.prod.website-files.com/6a2022c1eb52d7a88be192dd/6a2022c1eb52d7a88be196d7_diagnosing-circuit-with-multimeter%2520(1)-p-500.jpg 500w, https://cdn.prod.website-files.com/6a2022c1eb52d7a88be192dd/6a2022c1eb52d7a88be196d7_diagnosing-circuit-with-multimeter%2520(1)-p-800.jpg 800w, https://cdn.prod.website-files.com/6a2022c1eb52d7a88be192dd/6a2022c1eb52d7a88be196d7_diagnosing-circuit-with-multimeter%2520(1)-p-1080.jpg 1080w, https://cdn.prod.website-files.com/6a2022c1eb52d7a88be192dd/6a2022c1eb52d7a88be196d7_diagnosing-circuit-with-multimeter%2520(1)-p-1600.jpg 1600w, https://cdn.prod.website-files.com/6a2022c1eb52d7a88be192dd/6a2022c1eb52d7a88be196d7_diagnosing-circuit-with-multimeter%2520(1)-p-2000.jpg 2000w, https://cdn.prod.website-files.com/6a2022c1eb52d7a88be192dd/6a2022c1eb52d7a88be196d7_diagnosing-circuit-with-multimeter%2520(1)-p-2600.jpg 2600w, https://cdn.prod.website-files.com/6a2022c1eb52d7a88be192dd/6a2022c1eb52d7a88be196d7_diagnosing-circuit-with-multimeter%2520(1)-p-3200.jpg 3200w, https://cdn.prod.website-files.com/6a2022c1eb52d7a88be192dd/6a2022c1eb52d7a88be196d7_new.jpg 3225w" class="blog_post-image"/><div class="spacer-24"></div><div class="blog_info-wrapper"><div class="heading-style-h7">May 24, 2025</div><div class="post_duration-wrapper text-color-white"><p time-to-read=".rich-text" class="post_duration body-regular">5</p><div class="body-regular">min read</div></div></div><div class="blog_post-divider w-embed"><svg width="100%" height="2" viewBox="0 0 727 2" fill="none" xmlns="http://www.w3.org/2000/svg"> 899<path d="M725.5 1.75C725.914 1.75 726.25 1.41421 726.25 1C726.25 0.585786 725.914 0.25 725.5 0.25V1.75ZM0.5 1.75H725.5V0.25H0.5V1.75Z" fill="#BACBCA"/> 900</svg></div><div class="rich-text w-richtext"><h3><strong>Overview:</strong></h3><p>â</p><p>This case study details how a targeted intervention significantly improved the Printed Circuit Board Assembly (PCBA) testing process for a customer in the renewable energy sector. The customer manufactures energy solution products that rely on high-quality and reliable PCBAs. <strong>INDIC</strong>'s expertise was instrumental in identifying and resolving the challenges faced.</p><p>â</p><h3><strong>Challenges:</strong></h3><p>â</p><p>We encountered several key challenges during the PCBA functional testing:</p><ul role="list"><li><strong>Random Failures on PCBA: </strong>Unpredictable failures during testing led to increased troubleshooting time and uncertainty in the production process.</li><li><strong>Decreased First Pass Yield (FPY):</strong> The percentage of boards passing the functional test on the first attempt significantly declined, indicating underlying issues in the assembly or testing process.</li><li><strong>Reduced Throughput: </strong>The overall number of successfully tested and completed PCBAs decreased due to the high failure rate and rework required.</li><li><strong>Increased Production Hours / Decreased Efficiency:</strong> More time and resources were being spent on testing, diagnosis, and rework, leading to lower overall production efficiency and higher costs.</li></ul><p><strong>Â </strong></p><h3><strong>Solutions:</strong></h3><p>â</p><p>To overcome these challenges, INDIC implemented the following solutions:</p><ul role="list"> <li><strong>Pre-Centering Guide Implementation:</strong> A pre-centering guide was introduced at the testing stage to ensure consistent initial alignment of the PCBAs.</li><li><strong>Guide Pin Analysis and Correction:</strong> Guide pins were implemented to ensure perfect alignment of the PCBA with the test fixture, this step revealed a critical discrepancy-mismatch between the guide pin diameter and the actual board diameter. <strong>â</strong></li><li><strong>Supplier Verification for Correct Guide Pins</strong>: A thorough check was conducted withmultiple suppliers to identify and procure the specific guide pins thatprecisely matched the required diameter for the PCBA.</li><li>Â <strong>Replacement of Incorrect Guide Pins:</strong> The existing, mismatched guide pins in the test fixtures were replaced with the correctly sized pins.</li><li>â<strong>Re-evaluation through PCBA Functional Testing:</strong> After the guide pin replacement, a new round of PCBA functional testing was conducted to assess the impact of the change.</li></ul><p>â</p><h3><strong>Impact:</strong></h3><p>â</p><p>The implementation of the correct guide pins and improved alignment procedures by INDIC resulted in significant positive impacts:</p><ul role="list"><li><strong>Improved FPY by 7%:</strong> The First Pass Yield increased by 7%, indicating a substantial reduction in the number of boards failing the initial functional test.</li><li><strong>Elimination of Random Failures:</strong> No further random failures were experienced during the PCBA functional testing after INDICâs implemented solutions.</li><li><strong>Increased Throughput by 8%:</strong> With fewer failures and less rework, the overall throughput of successfully tested PCBAs increased by 8%.</li><li><strong>Enhanced Customer Satisfaction:</strong> The improved quality and reliability of the PCBAs, along with the increased efficie
900ncy in production, led to higher customer satisfaction.</li></ul><p>â</p><h3><strong>Conclusion:</strong></h3><p>â</p><p>This case study, a testament to <strong>INDIC</strong>'s problem-solving capabilities, highlights the critical role of precise mechanical alignment in PCBA functional testing. Identifying and rectifying a seemingly minor issue, such as a mismatch in guide pin dimensions, can lead to substantialimprovements in key performance indicators like FPY and throughput. Thesuccessful resolution of this challenge underscores the importance ofmeticulous attention to detail in the manufacturing process and its directimpact on product quality and customer satisfaction within the renewable energysector.</p><p>Â </p><p>â</p></div><div class="blog_post-divider w-embed"><svg width="100%" height="2" viewBox="0 0 727 2" fill="none" xmlns="http://www.w3.org/2000/svg"> 901<path d="M725.5 1.75C725.914 1.75 726.25 1.41421 726.25 1C726.25 0.585786 725.914 0.25 725.5 0.25V1.75ZM0.5 1.75H725.5V0.25H0.5V1.75Z" fill="#BACBCA"/> 902</svg></div><div class="blog_info-wrapper"><div class="heading-style-h7 w-dyn-bind-empty"></div><div class="body-regular text-color-white">May 24, 2025</div></div><div class="blog_post-divider w-embed"><svg width="100%" height="2" viewBox="0 0 727 2" fill="none" xmlns="http://www.w3.org/2000/svg"> 903<path d="M725.5 1.75C725.914 1.75 726.25 1.41421 726.25 1C726.25 0.585786 725.914 0.25 725.5 0.25V1.75ZM0.5 1.75H725.5V0.25H0.5V1.75Z" fill="#BACBCA"/> 904</svg></div><div class="social-share_wrapper"><div class="heading-style-h7">Share:</div><div class="social_icons-wrapper text-color-white"><a fs-socialshare-element="instagram" href="#" class="social-icon disabled w-inline-block"><div class="svg-embed text-color-white w-embed"><svg width="33" height="32" viewBox="0 0 33 32" fill="none" xmlns="http://www.w3.org/2000/svg"> 905<path d="M16.4966 9.83749C14.8615 9.83749 13.2933 10.4871 12.1371 11.6433C10.9809 12.7995 10.3313 14.3677 10.3313 16.0028C10.3313 17.638 10.9809 19.2062 12.1371 20.3624C13.2933 21.5186 14.8615 22.1682 16.4966 22.1682C18.1318 22.1682 19.7 21.5186 20.8562 20.3624C22.0124 19.2062 22.662 17.638 22.662 16.0028C22.662 14.3677 22.0124 12.7995 20.8562 11.6433C19.7 10.4871 18.1318 9.83749 16.4966 9.83749ZM16.4966 20.0068C15.4344 20.0068 14.4156 19.5848 13.6644 18.8337C12.9133 18.0825 12.4913 17.0638 12.4913 16.0015C12.4913 14.9392 12.9133 13.9204 13.6644 13.1693C14.4156 12.4182 15.4344 11.9962 16.4966 11.9962C17.5589 11.9962 18.5777 12.4182 19.3288 13.1693C20.08 13.9204 20.502 14.9392 20.502 16.0015C20.502 17.0638 20.08 18.0825 19.3288 18.8337C18.5777 19.5848 17.5589 20.0068 16.4966 20.0068Z" fill="#040F20"/> 906<path d="M22.9093 11.0497C23.7031 11.0497 24.3466 10.4061 24.3466 9.61232C24.3466 8.8185 23.7031 8.17499 22.9093 8.17499C22.1154 8.17499 21.4719 8.8185 21.4719 9.61232C21.4719 10.4061 22.1154 11.0497 22.9093 11.0497Z" fill="#040F20"/> 907<path d="M27.8778 8.14759C27.5692 7.3505 27.0975 6.62663 26.493 6.02233C25.8884 5.41804 25.1644 4.94662 24.3672 4.63826C23.4343 4.28807 22.4487 4.09871 21.4525 4.07826C20.1685 4.02226 19.7618 4.00626 16.5058 4.00626C13.2498 4.00626 12.8325 4.00626 11.5592 4.07826C10.5637 4.09767 9.57885 4.28706 8.64717 4.63826C7.84976 4.94626 7.12553 5.41755 6.52095 6.02189C5.91638 6.62624 5.44481 7.35029 5.13651 8.14759C4.78625 9.08041 4.59733 10.066 4.57784 11.0623C4.52051 12.3449 4.50317 12.7516 4.50317 16.0089C4.50317 19.2649 4.50317 19.6796 4.57784 20.9556C4.59784 21.9529 4.78584 22.9369 5.13651 23.8716C5.44568 24.6686 5.9177 25.3924 6.52242 25.9966C7.12714 26.6009 7.85126 27.0724 8.64851 27.3809C9.57842 27.7452 10.5637 27.9481 11.5618 27.9809C12.8458 28.0369 13.2525 28.0543 16.5085 28.0543C19.7645 28.0543 20.1818 28.0543 21.4552 27.9809C22.4513 27.9607 23.4368 27.7718 24.3698 27.4223C25.1668 27.1132 25.8907 26.6413 26.4951 26.0369C27.0996 25.4324 27.5714 24.7086 27.8805 23.9116C28.2312 22.9783 28.4192 21.9943 28.4392 20.9969C28.4965 19.7143 28.5138 19.3076 28.5138 16.0503C28.5138 12.7929 28.5138 12.3796 28.4392 11.1036C28.4237 10.0933 28.2338 9.09325 27.8778 8.14759ZM26.2538 20.8569C26.2452 21.6253 26.105 22.3866 25.8392 23.1076C25.6389 23.6261 25.3324 24.0969 24.9393 24.4898C24.5461 24.8827 24.0751 25.189 23.5565 25.3889C22.8435 25.6535 22.0903 25.7938 21.3298 25.8036C20.0632 25.8623 19.7058 25.8769 16.4578 25.8769C13.2072 25.8769 12.8752 25.8769 11.5845 25.8036C10.8244 25.7943 10.0716 25.654 9.35917 25.3889C8.83876 25.1902 8.3
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943}); 944</script>
944 945 946<!-- Google tag (gtag.js) -->
vendor: 70 bytes, lines 946-947
946 947<script defer async src="https://www.googletagmanager.com/gtag/js?id=
947AW-16740160609
vendor: 13 bytes, lines 947-948
947"> 948</script>
949<script> 950 window.addEventListener('load', function() { 951
vendor: 134 bytes, lines 951-955
951window.dataLayer = window.dataLayer || []; 952 function gtag(){dataLayer.push(arguments);} 953 gtag('js', new Date()); 954 955 gtag('config', '
955AW-16740160609
vendor: 8 bytes, lines 955-956
955'); 956
956}); 957</script>
957 958
959<script rel="preload" type='text/javascript' src="https://webflow-websitespeedy10.b-cdn.net/speedyscripts/ecmrx_675/ecmrx_675_1.js"></script>
vendor: 1 bytes, line 959
959
960<script defer type='text/javascript' src="https://webflow-websitespeedy10.b-cdn.net/speedyscripts/ecmrx_675/ecmrx_675_2.js"></script>
vendor: 1 bytes, line 960
960
961<script defer type='text/javascript' src="https://webflow-websitespeedy10.b-cdn.net/speedyscripts/ecmrx_675/ecmrx_675_3.js"></script>
961 962 963 964<style> 965@media (max-width: 580px) { 966 967 .board_image-wrapper{ 968 min-height: 549px; 969} 970 } 971 972</style> 973
974<script> 975 document.getElementById("footeryear").textContent = new Date().getFullYear(); 976</script>
vendor: 1 bytes, line 976
976
977<script> 978document.addEventListener("DOMContentLoaded", function () { 979 980 const openBtns = document.querySelectorAll( 981 "#get-pdf-btn, #top-get-pdf-btn" 982 ); 983 984 const closeBtn = document.getElementById("pdf-close"); 985 const modal = document.getElementById("pdf-modal"); 986 const downloadBtn = document.getElementById("download-pdf-btn"); 987 988 const titleSource = document.getElementById("pdf-title-source"); 989 const modalTitle = document.getElementById("modal-pdf-title"); 990 991 992 // ----------------------------- 993 // Set modal title 994 // ----------------------------- 995 if (titleSource && modalTitle) { 996 997 modalTitle.textContent = 998 'Sign up to Download the "' + 999 titleSource.textContent.trim() + 1000 '"'; 1001 1002 } 1003 1004 1005 // ----------------------------- 1006 // Check if user already has access 1007 // ----------------------------- 1008 const hasAccess = document.cookie 1009 .split("; ") 1010 .some(cookie => 1011 cookie.trim().startsWith("premium_download22=yes") 1012 ); 1013 1014 1015 // ----------------------------- 1016 // Show correct button 1017 // ----------------------------- 1018 if (hasAccess) { 1019 1020 // Hide both gated buttons 1021 openBtns.forEach(function (btn) { 1022 btn.style.display = "none"; 1023 }); 1024 1025 // Show actual PDF download 1026 if (downloadBtn) { 1027 downloadBtn.style.display = "inline-block"; 1028 } 1029 1030 } else { 1031 1032 // Show both gated buttons 1033 openBtns.forEach(function (btn) { 1034 btn.style.display = "inline-block"; 1035 }); 1036 1037 // Hide actual PDF download 1038 if (downloadBtn) { 1039 downloadBtn.style.display = "none"; 1040 } 1041 1042 } 1043 1044 1045 // ----------------------------- 1046 // Open Modal 1047 // ----------------------------- 1048 openBtns.forEach(function (openBtn) { 1049 1050 openBtn.addEventListener("click", function (e) { 1051 1052 e.preventDefault(); 1053 1054 localStorage.setItem( 1055 "return_url", 1056 window.location.href + "#download-pdf-btn" 1057 ); 1058 1059 if (modal) { 1060 modal.style.display = "flex"; 1061 } 1062 1063 }); 1064 1065 }); 1066 1067 1068 // ----------------------------- 1069 // Close Modal 1070 // ----------------------------- 1071 if (closeBtn) { 1072 1073 closeBtn.addEventListener("click", function (e) { 1074 1075 e.preventDefault(); 1076 1077 if (modal) { 1078 modal.style.display = "none"; 1079 } 1080 1081 }); 1082 1083 } 1084 1085 1086 // ----------------------------- 1087 // Close modal outside click 1088 // ----------------------------- 1089 if (modal) { 1090 1091 modal.addEventListener("click", function (e) { 1092 1093 if (e.target === modal) { 1094 modal.style.display = "none"; 1095 } 1096 1097 }); 1098 1099 } 1100 1101}); 1102</script>
1102 1103
1104<script> 1105document.addEventListener("DOMContentLoaded", function () { 1106 const form = document.querySelector("form"); 1107 const emailField = form.querySelector('input[type="email"]'); 1108 1109 const freeDomains = [ 1110 "gmail.com", 1111 "yahoo.com", 1112 "outlook.com", 1113 "hotmail.com", 1114 "live.com", 1115 "msn.com", 1116 "icloud.com", 1117 "me.com", 1118 "aol.com", 1119 "proton.me", 1120 "protonmail.com", 1121 "gmx.com", 1122 "mail.com", 1123 "yandex.com", 1124 "zoho.com" 1125 ]; 1126 1127 form.addEventListener("submit", function (e) { 1128 const email = emailField.value.trim().toLowerCase(); 1129 const domain = email.split("@")[1]; 1130 1131 if (freeDomains.includes(domain)) { 1132 e.preventDefault(); 1133 e.stopPropagation(); 1134 e.stopImmediatePropagation(); 1135 1136 alert("Please enter your company email address."); 1137 1138 emailField.focus(); 1139 return false; 1140 } 1141 }, true); // Capture phase 1142}); 1143</script>
vendor: 1 bytes, line 1143
1143
1144<script> 1145 1146document.addEventListener("DOMContentLoaded", function(){ 1147 1148 document.getElementById("pdf_title").value = 1149 document.getElementById("pdf-title-source") 1150 .textContent.trim(); 1151 1152 document.getElementById("pdf_slug").value = 1153 document.getElementById("pdf-slug-source") 1154 .textContent.trim(); 1155 1156}); 1157 1158</script>
vendor: 1 bytes, line 1158
1158
1159<script> 1160document.addEventListener("DOMContentLoaded", function () { 1161 1162 const form = document.getElementById("pdf-form"); 1163 1164 if (!form) { 1165 console.log("PDF form not found"); 1166 return; 1167 } 1168 1169 form.addEventListener("submit", async function (e) { 1170 1171 e.preventDefault(); 1172 e.stopPropagation(); 1173 1174 console.log("PDF form intercepted"); 1175 1176 const formData = new FormData(form); 1177 1178 try { 1179 1180 const response = await fetch( 1181 "https://teamwp2.mydevfactory.com/jayanta-dey/indicelectronics/pdfgated/process.php", 1182 { 1183 method: "POST", 1184 body: formData 1185 } 1186 ); 1187 1188 if (!response.ok) { 1189 throw new Error("Server returned " + response.status); 1190 } 1191 1192 //const result = await response.json(); 1193 const responseText = await response.text(); 1194 1195console.log("PHP RESPONSE:"); 1196console.log(responseText); 1197 1198let result; 1199 1200try { 1201 result = JSON.parse(responseText); 1202} catch (error) { 1203 console.error("PHP returned invalid JSON:", responseText); 1204 alert("PHP error. Check the browser console."); 1205 return; 1206} 1207 1208 console.log("PHP response:", result); 1209 1210 if (result.success) { 1211 1212 window.location.href = "/thankyou"; 1213 1214 } else { 1215 1216 alert(result.message || "Something went wrong."); 1217 1218 } 1219 1220 } catch (error) { 1221 1222 console.error("PDF form error:", error); 1223 1224 alert( 1225 "Unable to process your request. Please try again." 1226 ); 1227 1228 } 1229 1230 return false; 1231 1232 }, true); 1233 1234}); 1235</script>
vendor: 1 bytes, line 1235
1235
1236<script> 1237window.addEventListener("pageshow", function () { 1238 1239 const modal = document.getElementById("pdf-modal"); 1240 1241 if (modal) { 1242 modal.style.display = "none"; 1243 } 1244 1245}); 1246</script>
1246</body></html>
Line numbers count LF bytes from the start of the resource, as the search results do. Vendor segments are library code the classifier recognised; they are stored but not indexed. Bytes are shown as Latin1 characters, one per byte.